Madell DP2006-2

Full Automatic Pick and Place Machine



DP2006-2 with top cover





DP2006-2B Automatic Pick and Place Machine






DP2006-2 with stand option (made for Microchip)
DP2006-2 Features
  • Full automatic with computer vision alignment
  • Windows based control software, friendly user interface
  • X and Y axes precision 0.002"
  • Speed: 2000 parts/hour with SX-2 feeders; 2500 parts/hour with SX-3 or PX feeders
  • Smallest parts: 0402 in automatic machine
  • Two high resolution digital cameras, 1280x960 pixels, included
  • Works with IC's: QFP, BGA, SOP, etc., 0.5mm pitch
  • Computer vision automatic centering system for IC's (SOP, QFP, BGA) and better placement of small parts
  • Smart Vision: no need of reference or template pictures for most SMT parts; IC is centered as a whole part and also based on pins. Accurate and easy to use
  • Working area 14"x17", weight 100 pounds. Other sizes can be customer ordered
  • Includes: machine control box, software, one down looking teaching video camera, one up looking bottom view camera, computer vision hardware and software
  • Full programmable Z and rotation movement; Rotation resolution 0.045°
  • Max. feeder capacity: 50 8mm SX-2 or SX-3 feeders at front and back of the machine, 20 PX 8mm feeders at left side
  • Feeders for tapes/reels, tubes and trays. Loose part support, carousel not supported, cut tape can be handled with bulk feeders
  • Standard machine equipped with closed loop feedback stepper motors on XY axes, stepper motors on Z and A axes
  • Comes with 10 SX-2 feeders
  • Machine is fully assembled and tested, not DIY.
  • Made in USA

Options
:
  • Computer
  • Additional up looking cameras
  • More tape feeders(SX-2,SX-3 and PX feeders), vibrate feeders, bulk feeders, IC tray fixture
  • Vacuum table
  • Paste dispenser with paste slicing function for fine pitch parts
  • Through hole insert tool
  • Vacuum sensor for missed pick up detection
  • Gast vacuum pump (standard machines are equipped with a venture pump to generate vacuum from compressed air. The venture pump consumes significant compressed air). No compressor is needed if vacuum pump is ordered. Compressor is still needed if PX feeders or left side feeder support are purchased.
  • Machine floor enclosure


Pick and Place Operations:

The pick and place operations are the same as our other automatic pick and place machines . Picking up, aligning and placing are all automatic. Computer vision centering system is included.


Programming
:
  • Pick and place operation can be programmed by the teaching camera or direct CAD file conversion. Paste dispensing is programmable, on the computer with GERBER based graphic interface. Click on the computer screen to set the initial position. Fine adjustments are done at testing runs
  • After the first panel is programmed, following panels can be assembled automatically


























DP2006-2 automatic pick and place machine working with 0402 parts on SX-2 feeders



DP2006-2 automatic pick and place machine working with IC


Generating dispensing or placing list by clicking on pins of the component displayed on computer


BGA pick&place with computer vision assistance, PCB file overlaid to help checking the accuracy