Automatic Pick and Place Machine Software with Computer Vision





$2150

This package includes our pick and place machine software and color computer vision PCIE card. The software supports both pick and place and dispensing functions. Make your own pick and place machine or modify your CNC machine to be used as a pick and place machine.

Features:
Support one pick and place head, 4-axis system. Motion controler sold seperately(see below)
Solder paste or glue dispensing,
Support up to 6 video cameras and fly vision (one cable for 3 cameras included, 2nd cable can be purchased)
Computer communication: RS232
Support PCB conveyor
Machine speed: adjustable
Machine size: adjustable
Technical support


Automatic Pick and Place Machine Software with USB Camera Support

$500

This software is for automatic pick and place machine with USB camera support. The software supports both pick and place and dispensing functions. Make your own pick and place machine or modify your CNC machine to be used as a pick and place machine.
It supports two USB cameras, one for teaching camera and one for up looking picked part alignment. Computer vision license sold seperately.


Features:
Support one pick and place head, 4-axis system. Motion controller sold seperately(see below)
Solder paste or glue dispensing,
Support one teaching camera and one alignment camera. Cameras are not includedf
Computer communication: RS232
Pick and place file conversion
Machine speed: adjustable
Machine size: adjustable
Technical support



4-Axis Motion Controller


$150

Technical Specifications:

  • Compatible with Madell Pick and Place Software
  • Fast Block Processing when machine is running (over 300 Blocks/Sec).
  • True Linear Acceleration Ramp (programmable) throughout the 60 - 125,000 SPS range.
  • Any Accel Profile is programmable.
  • True 4 axis interpolation.
  • +-2  Billion step Absolute positioning.
  • 230 move First In/First Out Buffer.
  • RS232 Intelligent Controller running at 115K Baud.
  • Continuous Motion Contouring.
  • Mist, Flood, CW,  CCW, AUX1, AUX2, and AUX3 outputs.
  • PWM Output for Spindle Speed Control.
  • Single Channel Quadrature Encoder input.
  • Flash reprogrammable firmware updates.
  • Requires 9 pin Serial Cable.
  • Requires 9 Vdc external power supply and enclosure.

Rotation Stepper Motor
Nema 11 5mm (OD) hollow shaft
$185



 


 100% Duty Cycle Gast Small Vacuum Pump, 110V AC

$375.00

 

Nozzle tips and adaptors

PPTIP-08

(OD) 8 mm (ID) 3.6 mm


$30

PPTIP-35

3.5 mm


$30

PPTIP-25

2.5 mm
PPTIP-25 (black) $20
PPTIP-25S (silver) $20

PPTIP-18

1.8 mm

PPTIP-18 (black) $20
PPTIP-18S (silver) $20

PPTIP-14

1.4 mm


$20

PPTIP-10

1.0 mm


$20

PPTIP-07

0.7 mm


$20

PPTIP-04

0.4 mm


$30

cone shaped

 

$35

nozzle tip adaptor for PPTIP-04

$60

nozzle tip adaptor for PPTIP-35

$60

nozzle tip adaptor for all others

$60

One peice precise nozzle, tip ID=0.4mm, OD=0.7mm, PONE-04
(out stock)

 

One peice precise IC nozzle, o-ring sealed tip, tip OD=8.3mm, onoz-8

 

$65



Clip nozzles can be used with the PPTIP nozzles on the same machine. They are precision machined with a very flat surface at the tip to achieve better vacuum suction than PPTIP nozzles. Their surface area is bigger and pick up is easier. They also offer better centering than PPTIP nozzles.

Clip nozzle adaptor: $72
Clip nozzle tips:

0201: $58, , X-shaped openning, spring loaded tip (#71B)
Tip size (outside): 0.48x0.6mm

0402: $40, , X-shaped openning, spring loaded tip (#71A)
Tip size (outside): 0.73x0.62mm

0402/0603, $30, , round opening, OD=1.2mm, ID=0.51MM, spring loaded tip, (#79A)

0805: $35, ,, X-shapped openning, spring loaded tip(#72A)
Tip size (outside): 0.9x1.7mm

SOP: $30, , round openning(#73A)
Tip size: OD 3.95mm
IC: $35, , oring sealed tip(#74A)
Tip size: OD 8mm
Glass diode: $30, , (#76AHF)
Clip nozzle adaptor and tips. Adaptor and tips sold separately.
Spring loaded nozzles.
Spring retraction about 3mm
Total lenght with tip: 45mm (4mm longer than PPTIP and Clip nozzles)
Adaptor-1, for nozzles #1, #2, #3, #4, #5, $75,
Adaptor-2, for nozzles #6, #7, #8, $75,
Spring nozzle tip #1, for 0201 parts, $58,
Spring nozzle tip #2, for 0402 parts, $40,
Spring nozzle tip #3, for 0603 and 0805 parts, $40,
Spring nozzle tip #4, for 0805, 1206, small SOP, LED parts, $40,
Spring nozzle tip #5, for SOP 16 or bigger parts, $40,
Spring nozzle tip #6, for 10mm TQFP or BGA, $42,
Spring nozzle tip #7, for 15mm TQFP or BGA,$45,
Spring nozzle tip #8, for 25mm TQFP or BGA, $50,

*All nozzles ID=5mm

 

 

 

5-channel vibration feeder for tube parts


SX-2 Tape Feeders

SX-2 feeders,
work together with SAX feeders for faster operation and automatic tape peeling

8mm SX-2 feeders are made in block of 10 each. They include the SX feeder channels.

8 mm $70 each
(sold in block of 10)

12 mm $80 each
16 mm $90 each
24 mm $125 each
32 mm $165 each



SX-3 Tape Feeders


SX-3 Feeders
SX-3 feeders,
Tape advances in fixed steps.


Newer SX-2 feeders are upgradable to SX-3 feeders.
8x2 mm module
8x4 mm module
12x4 mm module




PX Tape Feeders


PX feeders, for fast operation

Bulk feeders for cut tapes, width adjustable, fit 8mm, 12mm, 16mm,24mm, 32mm, 44mm tapes

8mm bulk feeders for cut tapes, 5 channel, works only with 8mm paper tapes

Holder for 8mm tapes. Can hold 20 tape reels.

$185.00


 
Holder for 12mm and wider tapes.

$225.00